Aurifil ThreadAurifil Thread

A Comprehensive Guide to Aurifil Quilting Thread

Aurifil thread is one of the most beloved quilting threads in the quilting community, and for a good reason! Not only is it a premium product, but it comes in a variety of weights and hundreds of different colors to suit any quilter's needs.

The following guide will give you a comprehensive look at everything Aurifil, from its history to the exceptional quality of thread and how to best use the various Aurifil threads for quilting.

Aurifil has a long, filamentous history

Aurifil was established in 1983 by Angelo Gregotti in Milan, Italy. His vision was to create the best product on the market, a premium thread made of the finest Egyptian cotton.

While the thread was originally marketed for machine embroidery, Angelo's daughter, Elena, became fascinated with quilting, describing the pieces as "works of art." She quickly realized the potential of Aurifil for quilting and approached her father about the idea. The rest, as they say, is history!

Fast forward to today, Aurifil thread is now one of the most popular quilting threads in the world.

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Aurifil ThreadAurifil Thread

Aurifil Quilting Thread Quality

One of the things that set Aurifil thread apart from other brands is the exceptional quality of their product. Aurifil uses only the finest Egyptian cotton from the MAKO region along the Nile river.

In the same way that superior wines are made using the finest grapes from specific geographic regions, the quality of the cotton and its place of origin have the most significant impact on the quality of the thread. The cotton from MAKO is known for its long staple fibers, and longer fibers result in a softer, stronger, and more durable thread that is virtually lint-free.

At their headquarters in Milan, Aurifil thread production includes a 15-step process before being wound onto spools. This results in a smooth, strong, and lustrous thread perfect for quilting. The thread is also mercerized, a process that further strengthens it and gives it its signature sheen.

Aurifil Thread Quilting Applications

Aurifil offers a variety of different thread weights and types to suit any quilter's needs. Here are some specific applications for each type and weight.

  • 12wt: 2-ply thread that comes in small, large, and cone sizes in 270 colors. Can be used for hand quilting, embroidery, cross-stitch, topstitching, and machine quilting.
  • 28wt: 2-ply thread that comes in small, large, and cone sizes in 270 colors. Can be used for Hand or machine appliqué, topstitching, hand quilting, machine quilting, and embroidery.
  • 40wt: 2-ply thread that comes in small, large, and cone sizes in 270 colors. Can be used for Topstitching, embroidery, hand piecing, machine piecing, and quilting.
  • 50wt: 2-ply thread that comes in small, large, and cone sizes in 270 colors. Can be used for Quilting, hand sewing, appliqué, piecing and providing super flat seams, and machine sewing.
  • 80wt: 2ply thread only available in small spools in 80+ colors. Can be used for Machine appliqué, English paper piecing, hand appliqué, and machine embroidery.
  • Cotton Forty3: 3ply thread that is 40wt made specifically for longarm machines. These cones are available in 73 colors.
  • Aurifil Wool: (soft blend 50% Acrylic, 50% Wool) in small spools, large spools, and cones in 192 unique colors. Can be used for Longarm quilting, cross-stitch, hand embroidering, machine quilting, and appliqué.
  • AuriFloss: 6-strand embroidery floss available in small spools, 270 colors. Can be used for Needlepoint, tatting, cross-stitch, embroidery, crochet, and appliqué.
  • Poly Longarm: 40wt cones of variegated polyester thread in 10 colors. Can be used for Decorative appliqué, quilting, machine embroidery, satin stitching, and thread painting.
  • Monofilament Invisible: Available in large spools and cones. The colors are clear and smoke. Can be used for Attaching invisible binding, creating invisible seams, stitch in the ditch, and couching.
Aurifil ThreadAurifil Thread

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Frequently Asked Questions About Aurifil Thread

What weight of Aurifil thread should I use for quilting?

The most popular choice for quilting is the finest Aurifil 50wt Thread option. It is the most versatile and leaves crisp and flat seams, resulting in a more refined and professionally finished product.

Another traditional choice is the Aurifil 40wt Thread, which is ideal for machine embroidery. It still highlights the piecing while providing a greater stitch definition.

What thread is thicker, Aurifil 50wt thread or 40wt?

The higher the number, the finer the thread. 40wt is the thicker thread.

How many ply is Aurifil thread?

Aurifil thread is a two-ply thread. However, one exception is the Cotton Forty3 which is a 3ply 40wt thread.

What needle do you use for Aurifil thread?

Per the Aurifil provide guidelines:

12wt: 100/16 or 90/14 Topstitch needle or 4.5 Longarm needle
28wt: 90/14 Quilting, Topstitch, or Denim needle or 4.0 Longarm needle
40wt: 80/12 Microtex/Sharp, Denim or Universal needle, 4.5 Longarm needle
50wt: 80/12 Microtex/Sharp, Universal or Denim needle, 4.0 Longarm needle
80wt: 80/12 or 70/10 Microtex/Sharp or Embroidery
Forty3: 90/14 or 100/16 Topstitching Needle, 4.0 or 4.5 Longarm Needle
Wool: 90/14 Topstitch needle or use the largest longarm needle available
Floss: Match needle according to project
Polyester: 80/12 Microtex/Sharp, Denim or Universal, 3.5 or 4.0 longarm needle
Monofilament: 70/10 or 80/12 Topstitching or Microtex/Sharp needle

Find Your Favorite Aurifil Quilting Thread at Fat Quarter Shop

So there you have it, a comprehensive guide to Aurifil quilting thread. We hope you found this helpful and that it provides a starting point as you consider which type and weight of Aurifil thread is right for your next project.